TSB: 01-011/07

2003 - 2003.5 MAZDASPEED PROTEGE - CONVERTER ASSEMBLY BREAKS AT WELD

APPLICABLE MODEL(S)/VINS

2003 MAZDASPEED Protege VIN Range JM1BJ227630641217 to JM1BJ227*30644072

2003.5 MAZDASPEED Protege VIN Range JM1BJ227730644627 to JM1BJ227730650248

DESCRIPTION

Some vehicles may experience breakage of the catalytic converter assembly just after the first converter. Customers having this concern should have their vehicle repaired using the following repair procedure.

REPAIR PROCEDURE

1. Verify customer concern.
2. Inspect and replace only "broken" engine mounts.

NOTE:

3. Remove and replace exhaust system components only with the parts included in the kit.

The Modified Catalyst Kit includes the following:

The following item is part of the Modified Catalyst Kit but shipped in a seperate box:

NOTE:

1. Verify repair.

PART(S) INFORMATION



Part Number

Description

Qty.

Notes

FSY4-40-SA0 -KT

Modified Catalyst Kit

1

2003 - VIN JM1BJ227 * 30 641217 to JM1BJ227 * 30 644072

FSY5-40-SA0 -KT

Modified Catalyst Kit

1

2003.5 - VIN JM1BJ227 * 30 644627 to JM1BJ227 * 30 650248

BP48-40-581A

Seal Ring

1

2003 2003.5

WARRANTY INFORMATION

NOTE:




2003

VIN JM1BJ227 * 30 641217 to JM1BJ227 * 30 644072

2003.5

VIN JM1BJ227 * 30 644627 to JM1BJ227 * 30 650248

Warranty Type

A

A

Symptom Code

82

82

Damage Code

9A

9A

Process Number

J0701A

J0701A

Part Number Main Cause

FSY4-40-SA0

FSY5-40-SA0

Quantity

1

1

Related Part Number

0000-88-C14A

0000-88-C15A

Quantity

1

1

Operation Number / Labor Hours:

YY461XRX / 1.0 Hrs

YY461XRX / 1.0 Hrs


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