TSB: 09-001/04

626, MIATA, MILLENIA, MPV, PROTEGE, PROTEGE5, TRIBUTE, TRUCK, PORT OR DEALER INSTALLED AUTO-DIMMING (ELECTRO-CHROMIC) MIRROR, WITH ELECTRONIC COMPASS, AMBIENT TEMPERATURE

BULLETIN NOTE

This bulletin supersedes 09-001/04, issued 02/03/04. The REPAIR PROCEDURE has been revised.

APPLICABLE MODEL(S)/VINS

2000 and later 626, Miata, Millenia, MPV, Protege, Protege5

2002 and later Tribute

2000 and later Truck

2003 and later Mazda6

NOTE: The following information only applies to vehicles equipped with port or dealer installed auto-dimming accessory mirror w/electronic compass and ambient temperature. If vehicle is equipped with factory installed auto-dimming mirror w/electronic compass and ambient temperature, refer to the appropriate factory workshop manual for information.

DESCRIPTION

Starting in 2000 an accessory Auto Dimming Mirror was available. The mirror could come equipped with an electronic compass or an ambient temperature sensor or Homelink (Homelink allows you to program your garage remote to one of three buttons on the mirror assembly). This bulletin describes the mirror operation and diagnosis.

NOTE: Mazda6 may come with factory or accessory installed auto-dimming mirror. If the unit is factory installed, look in the wiring diagram for wiring information, if the unit is port or dealer installed, then the wiring information in this bulletin applies.

Power Wire Locations (Ignition ON B)



Model

Connector

Pin

Spliced Wire Color

2000-2003 Wiring Diagram Connector Location / Pin Location Page

Miata

X-07


Yellow

Z-87 / Z-88

Millenia

JB-10

F

Not Applicable

Z-149

MPV

JB-01

D

Not Applicable

Z-147

Protege

JB-03

I

Not Applicable

Z-123

Tribute

X-270a

3

Not Applicable

Z-155

Truck

X-135*

29

V/O

Violet/Orange

Z-145 / Z-160

626

JB-04

F

Not Applicable

Z-117

Mazda6

JB-05

A

Red/White

156

Battery Power Wire Locations (B) with Homelink



Model

Connector

Pin

Spliced Wire Color

2000-2003 Wiring Diagram Connector Location / Pin Location Page

Mazda6

JB-05

E

Blue /Red

194-195

Ground Wire Locations



Model

Description

Figure

Miata

Lower left mounting screw of in vehicle fuse box (JB Joint Box)


Millenia

Bottom mounting nut of In vehicle fuse box (JB Joint Box)


MPV

Nut behind dash above OBDII 16 pin connector


Protege

Bolt behind left kick panel


Tribute

Left bolt of hood release handle


Truck

626

Bolt behind left kick panel


Mazda6

Ground 2 JC-02 above n vehicle fuse box. Page 16 in Wiring Diagram



Temperature Sensor Locations



Model

Description

Figure

Miata

Center front of vehicle, behind grill, on radiator core support, near top


Millenia Mazda6

Not Applicable, Millenia and Mazda6 are factory equipped with an ambient temperature sensor for the AC system


MPV

Old location: behind passenger side of grill next to horn.

New location for more accurate temperatures: attached to lower engine plastic shield behind horn.


Protege

Front driver side, under bumper, above tow hook


Tribute

Driver side, under front bumper, 2 inches in-board of tow hook


Truck

Mounted to hole near bottom driver side of radiator (between grill and radiator)


626

Center front of vehicle, behind grill, on radiator core support



Troubleshooting Guide



CONDITION

POSSIBLE CAUSE

ACTION

Mirror face does not dim or

Mirror Inoperative or Loss of Power

  • Mirror is switched off.

  • Mirror has an open circuit in the Ignition power wire.

  • Mirror has an open circuit in the ground wire.

  • Mirror failed.

PINPOINT TEST A

Mirror face is always dim

  • The forward facing photo sensor is blocked.

  • Mirror failed.

PINPOINT TEST B

Compass display is inaccurate

  • Compass Zone Setting Procedure

  • Compass Calibration Procedure

  • External metalic or magnetic interference.

  • Incorrect zone setting.

  • Compass not calibrated.

  • Mirror failed.

PINPOINT TEST C

No compass display

  • Compass is switched off

  • Mirror has an open circuit in the Ignition power wire.

  • Mirror has an open circuit in the ground wire.

  • Mirror failed.

PINPOINT TEST D

OC is shown in temperature display

  • Temperature sensor is not connected.

  • Internal open circuit inside temperature sensor.

  • Open circuit in temperature sensor wires.

  • Mirror failed.

  • Short to B in the sensor signal wire (Black/Green).

PINPOINT TEST E

SC is shown in temperature display

  • Temperature sensor wires are shorted together.

  • Temperature sensor wire shorted to ground (BG)

  • Internal short in temperature sensor.

  • Mirror failed.

PINPOINT TEST F

Temperature reading is inaccurate

  • Temperature Sensor Resistance/Voltage Chart

  • User not familiar with temperature sensor filtering.

  • Sensor is mounted incorrectly.

  • Temperature sensor failed.

  • High resistance in temperature sensor wires.

  • Mirror failed.

PINPOINT TEST G

Segments of display LEDs do not work

  • Compass / temperature display is switched off.

  • Mirror has an open circuit in the Ignition power wire.

  • Mirror has an open circuit in the ground wire.

  • Mirror failed.

PINPOINT TEST H

Display is always dim

  • Forward facing photo sensor opening is blocked.

  • Mirror failed

PINPOINT TEST I

Homelink Inoperative

  • Loss of B

  • Loss of ground

  • Remote not programmed correctly

  • Homelink button or unit failure

PINPOINT TEST J


PINPOINT TEST A MIRROR FACE DOES NOT DIM

The forward facing sensor detects ambient light. This is to determine day or night time. This sensor will dim the mirror during night driving.

NOTE: The forward sensor dims in proportion to how dark it is. If the forward sensor is covered entirely, the mirror defaults to its darkest setting.

The rear facing sensor detects light coming from vehicle headlights from behind. The rear facing sensor is used to darken the mirror further when headlights are detected.



TEST STEP

RESULT

ACTION

A1: Turn the ignition ON.

Is green LED on?

YES

NO

Go to A3

Go to A2

A2: Turn auto dimming On:

Is green LED on?

YES

NO

Go to A3

Go to A4

A3: Cover forward facing light sensor in back of mirror.

Does mirror face dim?

YES

NO

Test finished, mirror functional

Replace mirror head

A4: Remove 7-pin connector from back of mirror.

Turn ignition to ON.

Use a DVOM to measure voltage between pins 1 and 2 .

Is voltage between 9 and 16 Volts?

YES

NO

Replace mirror head.

Go to A5

A5: Inspect 1-amp fuse.

Is fuse blown?

YES

NO

Repair short to ground in ignition feed, then go to A1

Go to A6

A6: Verify correct harness connections to vehicle ignition power supply and ground.

Pin 1 of mirror head 7-pin connector, connects through a 1amp fuse to ignition ON from sub-connector in vehicle fuse panel.

Pin2 of mirror head 7-pin connector, connects to body ground at an eylet in the left kick panel area.

Was a problem found?

YES

NO

Repair wiring harness concern, then go to A1

Go to A1


PINPOINT TEST B MIRROR FACE IS ALWAYS DIM



TEST STEP

RESULT

ACTION

B1: Is anything blocking the the photo-sensor opening on the front of the mirror?

YES

NO

Remove the obstruction and verify that the mirror no longer dims

Replace the mirror head


PINPOINT TEST C COMPASS DISPLAY IS INACCURATE



TEST STEP

RESULT

ACTION

C1: Is compass display switched on?

Turn ignition on.

Press compass on button.

Does Compass turn on?

YES

NO

Go to C2

Go to A1

C2: Is compass pod snapped onto mirror mount?

YES

NO

Go to C3

Snap mirror pod into position, go to C3

C3: See below.

Is correct Zone selected?

YES

NO

Go to C4

Reset Zone, go to C4

C4: See : below.

Will compass calibrate?

YES

NO

Calibrate compass, go to C5

Replace mirror head.

C5: Compare electronic compass to mechanical compass.

Are electronic and mechanical compass readings similar?

YES

NO

Return vehicle to customer

Go to C6

C6: Verify no large metallic objects, buildings, electrical power lines, or magnets are near the electronic compass or vehicle.

Are any interferences nearby?

YES

NO

Remove interference and go to C5

Replace mirror head


PINPOINT TEST D NO COMPASS DISPLAY



TEST STEP

RESULT

ACTION

D1: Is compass display switched on?

Turn ignition on.

Press compass on button.

Does Compass turn on?

YES

NO

Return vehicle to customer

Go to A4


PINPOINT TEST E OC IS SHOWN ON TEMPERATURE DISPLAY

If the temperature display shows OC, the sensor is either internally an open circuit or there is an open in one of the sensor wires.



TEST STEP

RESULT

ACTION

E1: Ignition On.

Temperature switched on.

Unplug temperature sensor.

Use DVOM, inspect voltage between sensor wires A (Black/Green) and B (Black).

Is 5 Volts present?

YES

NO

Go to E3

Go to E2

E2: Was 12-volts present in step E1?

YES

NO

Repair the short to B in the temperature sensor harness (Black/Green)

Go to A1

E3: Measure the resistance of the temperature sensor and compare it to the chart below.

Is the temperature sensor resistance correct for ambient temperature?

YES

NO

Go to E6

Replace temperature sensor

E4: Disconnect the 7-pin connector from the mirrror.

Use a DVOM, inspect continuity between Pin A (Black/Green) at the temperature sensor and Pin 6 or 7 (Black/Green)-(varies depending on initial assembly, wires are not polarity specific).

Was an open circuit found?

YES

NO

Repair the open circuit

Go to E5

E5: Use a DVOM, inspect continuity between Pin B (Black) at the temperature sensor and Pin 6 or 7 (Black)-(varies depending on initial assembly, wires are not polarity specific, verify wire color)

Was an open circuit found?

YES

NO

Repair the open circuit

Go to E6

E6: Inspect for damaged pin terminals at the sensor and the mirror assembly.

Was a problem found?

YES

NO

Repair the terminals.

Replace the mirror head

Temperature Sensor Resistance/Voltage Values



Degrees Celsius, ( Farenheit)

Resistance (Ohms)

(/- 150)

Volts

(/- 0.15)

0 C (32F)

27,000 - 30,000

3.0

4 C (40 F)

25,000

2.8

7 C (45 F)

22,000

2.6

10 C (50 F)

18,500

2.5

12 C (55 F)

16,500

2.3

15 C (60 F)

14,500

2.2

18 C (65 F)

13,000

2.0

21 C (70 F)

1100

1.8

23 C (75 F)

9800

1.6

26 C (80 F)

8700

1.5

29 C (85 F)

8000

1.4

32 C (90 F)

7300

1.3

35 C (95 F)

6300

1.2

37 C (100 F))

5500

1.1

40 C (105 F)

4900

1.0

43 C (110 F)

4200

0.9

46 C (115 F)

3900

0.85

49 C (120 F)

3500

0.77

51 C (125 F)

3100

0.7

54 C (130 F)

2800

0.65

57 C (135 F)

2500

0.6

60 C (140 F)

2000

0.5


PINPOINT TEST F SC IS SHOWN ON TEMPERATURE DISPLAY

If the temperature display shows SC, the sensor is either shorted internally, the sensor signal (5) wire is shorted to B, or the sensor wires are shorted together.



TEST STEP

RESULT

ACTION

F1: Ignition On.

Temperature reading switched on.

Unplug temperature sensor.

(NOTE: Due to the temperature display smoothing feature, you may have to wait at least 30-seconds for the temperature display to change after the sensor is disconnected).

Did the display change from SC to OC?

YES

NO

Replace the temperature sensor.

Go to F2

F2: Ignition off.

Disconnect the 7-pin connector from the mirror head.

Measure continuity between pin A (Black/Green) and pin B (Black) of the temperature sensor connector.

Is there continuity?

YES

NO

Repair the short in the temperature sensor harness.

Go to F3

F3: Disconnect the negative battery cable.

Measure continuity between pin A (Black/Green) of the temperature sensor connector and ground.

Is there continuity?

YES

NO

Repair the short to ground in the temperature sensor harness.

Go to F4

F5: Inspect for damaged pin terminals at the sensor and the mirror assembly.

Was a problem found?

YES

NO

Repair the terminals.

Replace the mirror head


PINPOINT TEST G TEMPERATURE READING IS INACCURATE

The temperature sensor is mounted in front of the bumper area. Due to its location, the sensor can be affected by road or engine heat during idling or slow driving. Adaptation to ambient temperature takes place in steps through time filtering and depends on the prevailing driving conditions and amount of temperature change. Because of the filtering, the display will take up to 3 minutes to update to ambient temperature if the current ambient temperature is higher than the previous time the vehicle was turned on.

NOTE: Place the temperature sensor in a cup of Ice water or heated water to check its range of operation and compare it to an analog thermometer.

CAUTION: The outside temperature indicator is not designed to serve as an ice warning device and is not suitable for that purpose. Indicated temperatures just above freezing do not guarantee that the road surface is free of ice.



TEST STEP

RESULT

ACTION

G1: Is temperature reading of ambient temperature accurate while driving?

YES

NO

Return vehicle to customer and explain operating characteristics from page 2-3 of this bulletin.

Go to G2

G2: Is temperature sensor correctly mounted see the chart?

YES

NO

Go to G3.

Mount sensor in correct location

G3: Remove the temperature sensor.

Compare resistance value of temperature sensor with ambient temperature using the chart below and a thermometer.

NOTE: Verify customer expectations about sensor operation are within the operating parameters explained above.

Is the sensor reading accurate.

YES

NO

Replace mirror head

Replace temperature sensor


Temperature Sensor Resistance/Voltage Values



Degrees Celsius, ( Farenheit)

Resistance (Ohms)

(/- 150)

Volts

(/- 0.15)

0 C (32F)

27,000 - 30,000

3.0

4 C (40 F)

25,000

2.8

7 C (45 F)

22,000

2.6

10 C (50 F)

18,500

2.5

12 C (55 F)

16,500

2.3

15 C (60 F)

14,500

2.2

18 C (65 F)

13,000

2.0

21 C (70 F)

1100

1.8

23 C (75 F)

9800

1.6

26 C (80 F)

8700

1.5

29 C (85 F)

8000

1.4

32 C (90 F)

7300

1.3

35 C (95 F)

6300

1.2

37 C (100 F))

5500

1.1

40 C (105 F)

4900

1.0

43 C (110 F)

4200

0.9

46 C (115 F)

3900

0.85

49 C (120 F)

3500

0.77

51 C (125 F)

3100

0.7

54 C (130 F)

2800

0.65

57 C (135 F)

2500

0.6

60 C (140 F)

2000

0.5


PINPOINT TEST H SOME LED SEGMENTS OF DISPLAY DO NOT WORK



TEST STEP

RESULT

ACTION

H1: Turn ignition to on position and watch display.

Do all display segments light up?

YES

NO

Return vehicle to customer

Replace mirror head


PINPOINT TEST I DISPLAY DOES NOT DIM AT NIGHT



TEST STEP

RESULT

ACTION

I1: Ignition on.

Is green LED on?

YES

NO

Go to I3

Go to I2

I2: Push left mirror button.

Is green LED on?

YES

NO

Go to I3

Go to A4

I3: Cover the front photosensor opening with your finger.

Does the mirror dim after 10 seconds?

YES

NO

Return vehicle to customer

Replace mirror head.


PINPOINT TEST J HOMELINK INOPERATIVE



TEST STEP

RESULT

ACTION

J1: Inspect B to pin 3.

Is B present?

YES

NO

Replace mirror head.

Inspect for open fuse, repair or replace as necessary?

ELECTRICAL CONNECTOR

7-Pin Connector to Mirror Head



Pin Harness Side

Color

Description

Notes

1

Black/ White or Black/Blue

Ignition on B


2

Black

Ground

Eyelet connects to ground in left kick panel

3

Black

B

Homelink only

4

Not used



5

Not used



6

Black/Green or Black

Temperature Sensor

Pin 6 and 7 are not polarity specific and can be swapped

7

Black/Green or Black

Temperature Sensor

Pin 6 and 7 are not polarity specific and can be swapped

PART(S) INFORMATION



Part Number

Description

Qty.

Notes

0000-8C-A07C

Auto-Dimming Mirror Assembly With Compass and Temperature (Kit)

1

2000-2004 Miata, MPV, Protege, and 626:

0000-8C-A06A

Auto-Dimming Mirror Assembly With Compass (Kit)

1

2000-2004 Miata, Millenia, MPV, Protege, 626 and Mazda6

0000-8C-B06A

Auto-Dimming Mirror With Compass and Temperature (Kit)

1

2000-2004 Truck

2002-2004 Tribute

0000-8C-B07C

Auto-Dimming Mirror With Compass (Kit)

1

2000-2004 Truck

2002-2004 Tribute

0000-8C-B13A

Mirror with Compass

1

Truck, Tribute (Replacement Part)

0000-8C-B14A

Mirror with Compass and Temperature

1

Truck, Tribute (Replacement Part)

0000-8C-A13A

Mirror with Compass

1

Miata, Millenia, MPV, Protege, and 626 (Replacement Part)

0000-8C-A14A

Mirror with Compass and Temperature

1

Miata, Millenia, MPV, Protege, and 626 (Replacement Part)

0000-8C-B10

Harness Assembly (Temperature Sensor)

1

all models (Replacement Part)

0000-8C-B11

Harness Assembly (Power)

1

all models (Replacement Part)

0000-8C-B12

Temperature Sensor

1

all models (Replacement Part)


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