SPLASHING SOUND FROM INSIDE DASH DURING COLD START

Applicable Models

Model Starting S/N Ending S/N
2004 MAZDA3 00000000 ZZZZZZZZ

Dealer Text                                                             

Some vehicles may exhibit an unusual noise (like splashing) from
inside the dashboard during a cold start. The noise sounds as if
water is running. This may be caused by insufficient air-bleeding
of the cooling system during assembly.

All vehicles are equipped with a degas tank in the reservoir tank
which should eliminate the concern when the vehicle reaches engine
operating temperature. However, if the concern continues, use the
following procedure to repair.

1. Check the reservoir tank and, if low on coolant, fill up to the
MAX mark.

2. Fully install the cooling system cap.

3. Start the engine and let it idle until the temperature gauge
indicator is at the center. The engine should be below 1500 rpm.

CAUTION: If the water temperature gauge indicator goes into
the red zone, stop the engine and allow the coolant to cool to
prevent overheating.

4. After the engine warms up, perform the following steps to bleed
the cooling system. Make sure the temperature gauge indicator
does not go into the red zone.

(1) Run the engine at 2,500 rpm for 5 minutes.
(2) Run the engine at 3,000 rpm for 5 seconds, then idle.
(3) Repeat steps (1) and (2) two times.

5. Stop the engine and wait until the coolant temperature decreases,
then check the coolant level.
NOTE: If it is low, refill the coolant into the coolant reserve
tank up to the MAX mark on the tank.

6. Verify repair.

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